DB Bonders Models

Deluxe Bonder "X" Model

3-Tiered/Stepped Design

3 Tier Step Design Drawing
O-Ring ID Scale

3 Tier Step Design Drawing

All DBX Die Sets have a 3-tiered/stepped design in order to allow for even smaller O-Ring I.D. Sizes in Zones A & B

Minimum Bonded O-Ring I.D. Sizes:

STEP AREA “A” is 1.00″ (25.4 mm) wide (W1).
Accommodates 4.0″ (101.6 mm) minimum I.D. rings.

STEP AREA “B” is 1.50″ (38.1mm) wide (W2).
Accommodates 5.0″ (127 mm) minimum I.D. rings.

STEP AREA “C” is 2.00″ (50.8 mm) wide (W3).
Accommodates 6.0″ (152.4 mm) minimum I.D. rings.

(5) Die Set Options Available:

(The DBX Heater Control Module is not automatically supplied with a die set. Die Sets must be ordered separately)

DBXDS-1

Accommodates (6) Popular Cord Diameter INCH Sizes:
ZONE A: AS568 .103 & .139 DIA
ZONE B: AS568 .210,& .275, plus.312 DIA
ZONE C: .375 DIA

DBXDS-2

Accommodates (6) Popular Cord Diameter INCH Sizes:
ZONE A: AS568 .070 & 103 DIA
ZONE B: AS568 .139, .210, & .275 DIA
ZONE C: .312 DIA

DBXDS-3

Accommodates (6) Popular Cord Diameter METRIC Sizes:
ZONE A: 2.4 mm & 3.0 mm DIA
ZONE B: 3.5 mm, 4.0 mm & 5 mm DIA
ZONE C: 5.7 mm DIA

DBXDS-1 Die Set
Die Set Option Side

DBXDS-4

CUSTOM – DESIGN YOUR OWN!
USE THE CALCULATION INFORMATION FOUND IN OUR TECHNICAL PAGES TO PICK Y0UR OWN QUALIFIED CUSTOM HOLES SIZES.

DBXDS-5

BLANK – MACHINE YOUR OWN CORD SIZES
3) Piece Die Set with no cavities (Top Left, Top Right and Bottom Die) complete with mounting holes and 3-tier stepped machined profile.

FOR CUSTOM SHAPED CROSS SECTIONS WE RECOMMEND OUR MODEL PBX BONDERS FOR HANDS-FREE CONTROL OF CORD STOCK